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REHM RANGE BROCHURE
2008/09

MIG, TIG, MMA and Plasma Cutting Machines

SYNERGIC.PRO
Range

MIG Welding Machines - 170A to 450A
Single Phase 230v and 3-Phase Supply

SYNERGIC.PRO
500/600

MIG Welding Machines - 500A to 600A
3-Phase Supply

MEGA.ARC
250/350/450

MIG Welding Machines -250A to 450A
3-Phase Supply

PANTHER 200 PULS

MIG Welding Machines - PULSED 200A
Single Phase 230v

MEGA.PULS 250

MIG Welding Machines - PULSED 250A
3-Phase Supply

MEGA.PULS
300/400/500

MIG Welding Machines - PULSED 300A to 500A
3-Phase Supply

TIGER AC/DC
170/210

TIG Welding Machines
Advanced Inverter 170A and 210A
Single Phase 230v supply - AC/DC or DC only output

INVERTIG.PRO
240/280/350/450

TIG Welding Machines
Advanced BI-POWER Inverter 240A/280A/350A/450A
3-Phase 3x400v supply - AC/DC or DC only output
All 100% Duty Cycle for continious welding
Maximum weight of only 29.50 kg

BOOSTER
140

MMA Inverter Stick Welding Machine 140A
Single Phase 230v

BOOSTER.PRO
170/210

MMA Inverter Stick Welding Machines
with Lift-TIG
170A & 210A output
Single Phase 230v
Weight 4.1 and 5.5 kg

BOOSTER.PRO
250/320

MMA Inverter Stick Welding Machines
with Lift-TIG
200 kHz BI-Power Inverter - 250A and 320A
3-Phase Supply - 60% Duty Cycle
Weight ONLY 16.5 kg

PIPEMASTER

Tri Tool's heavy-duty, field proven, pipeline equipment is setting new standards for the industry in terms of performance and repeatable accuracy for offshore and deep-water pipeline construction/maintenance.

BEVELMASTER

Powerful and easy to operate, the ever-popular 200 Series of ID mounted portable machines deliver top notch pipe beveling, facing, weld prep, and counterboring performance. Companies around the world depend on 200 Series tools for uncompromising reliability and precision results.

200 Series
Single Point

Single point machining modules extend the capabilities and size range of ID mounted tools and permit the machining of complex compound weld profiles without the need for specialized form tooling.

200 Series
Optional Mounting Systems

Tri Tool's wide variety of ID mounting methods cover all possible machining requirements when your application involves thin-wall sections, fittings such as elbows, or when trying to produce reliable angled cuts.

300 Series
Tube Squaring Machines

Providing extremely accurate squaring and end finishing, the 300 Series tube squaring Machines produce exactly square and burr free ends when preparing tube ends so critical for orbital pipe welding. Systems are designed for small access operation and high volume production applications.

500 Series
Tube Severing Machines

Tri Tool's tube severing machines feature an advanced auto-cycling and quick-release collet system that provides the fastest cut-to-cut cycle time of any portable severing machine on the market. With their optional squaring module, this results in a perfect prep solution for orbital welding.

600 Series
OD Mount
Severing/Beveling

OD mounted, split-frame "Clamshell" lathes can be opened and reassembled around in-line pipe to provide severing and beveling. These versatile and reliable lathes provide rigid mounting to the work that makes them the perfect platform for numerous machining operations.

600 Series
Mount & Cut
Accessories

Tri Tool's wide range of accessories for the venerable 600 Series family of tools includes attachments to address problems such as out-of-round pipe, rapid cutting of thin-wall pipe without distortion of the pipe, counterboring modules to blend cuts or prep for radiologic testing, and optional tool modules for unique size and form tooling configurations.

HYDRAULIC
Power Supplies

These Hydraulic power supplies have been designed specifically to get the most performance from your Tri Tool® portable machining equipment. while being rugged, reliable, and easy to use.

FLANGEMASTER
Flange Facing Machine

Tri Tool has redefined flange facing and made the process easier and more accurate than ever before with the Model 442F, the most feature rich flange facer in the industry. Facing kits are also available to provide accurate flange facing when using a range of Tri Tool ID mounted beveling machines.

4 x 4
PowerDrive Beveler

The simple, fast, and economical alternative for the remote beveling of pipe for people who already own a Model 700 Power Drive. A unique 4 bladed bit provides 4X the bit life AND 4X the economy.

SPECIAL CUSTOMISED MACHINES

As a primary manufacturer of custom tools, Tri Tool offers a diverse line of specialty equipment for a broad range of specific applications. Machinery is available for fitting reclamation, weld crown finishing, boiler applications and chipless machinery for chipless cutting of tubes.

ORBIMAT 165CB
Power Supply

The Worlds Most Compact Water Cooled Orbital Tube Welding Power Supply.
The Orbimat 165C Basic has been designed using the worlds most advanced technology to deliver a very compact and robust orbital TIG welding power supply.
ONLY 24kg (<53 lbs)

ORBIMAT 165CA
Power Supply

The Worlds Most Technologically Advanced Water Cooled Orbital Tube Welding Power Supply. The Orbimat 165C Advanced is designed around the proven concept of the ORBIMAT 165C Basic with a brand new software version to dleiver the worlds most advanced tube welding system.

This new power supply takes orbital welding power supplies to the next generation.

ORBIMAT 300CB
Power Supply

ORBIMATIC is proud to announce the introduction of the new orbital welding powersource ORBIMAT 300CB.

This new powersource replaces the ORBIMAT 250C.

The new ORBIMAT 300CB computer controlled power source is very compact in design and has a highly visible 10,5" colour monitor.

ORBIMAT 300CA
Power Supply

ORBIMATIC is proud to annouce the introduction of another brand new orbital welding power source. The new 300 CA has the following unique features

ORBIMAT 300 AC/DC
Power Supply

The Orbimat 300 AC has all the features of the Orbimat C range, but in addition can offer an AC welding facility.
This allows the Orbimatic range of weld heads to be used an materials which require an alternating current to be welded successfully.
With adjustable AC Balance and Frequency to AC arc can be controlled to achieve the optimum weld profile for the application in hand. All functions are controllable on easy to understand weld level screens.

ORBIWELD
38S & 76S
Enclosed Weld Heads

Totally enclosed, extra thin orbital tube welding heads yet with extremly high duty cycle because of powerful water cooling.

Because of its extremly small dimensions, the ORBIWELD S series is the perfect solution for applications with tight access
restricitons frequently found in pharmaceutical sand similar areas.

ORBIWELD
65, 115 & 170
Enclosed Weld Heads

IN-HANDLE INTEGRATED REMOTE CONTROL
• QUICK-CHANGE SYSTEM FOR COLLETS
• HIGH DUTY CYCLE
HIGHLY EFFICIENT WATER COOLING
• COLLETS FOR NEARLY ALL STANDARD ELBOWS AND FITTINGS
The ORBIWELD heads are available in 3 sizes:
ORBIWELD 65 for tube O.D. 6 – 70 mm
ORBIWELD 115 for tube O.D. 20 – 115 mm
ORBIWELD 170 for tube O.D. 50 – 170 mm

ORBIWELD
12
Enclosed Weld Head

The ORBIMATIC ORBIWELD 12 Micro Weld Head, is extremely compact in
design and the has several cartridge options, offering a unique flexibility. The head is designed with an internal water cooling systems which gives the ORBIWELD 12 high operationg duty cycles despite is compact design.
When combined with the ORBIMAT range of Orbital Welding Power Supplies you will get a highly advanced orbital welding system which offers full flexibility.

ORBIWELD TP
Open Arc Weld Heads

Forget everything you know about Open-Arc-Weld Heads!
The all new ORBIWELD TP series are completely unique in design, making it very versatile.
Locating the motor inside the main housing, results in the ORBIWELD TP series being very compact in design and the revolutionary design of the drive system makes large & bulky drive mechanisms a thing of the past

ORBIPURGE
Stopper Kit

The ORBIPURGE Stopper Kit contains all you need for your external purging needs. The stoppers can be used purging and blanking of tubes and fittings. Two hollow plugs of each size are supplied as well as some smaller solid plugs for blanking. The kit is supplied in an attractive ABS case with a range of hose fittings for most applications. All plugs are made from white nylon and are lightweight and durable. The stoppers provided will cover most internal diameters between 12mm and 110mm. Larger diameters of Purge Stoppers are available individually on request. To ensure purge gas usage and times are kept to a minimum these stoppers should be used in conjunction with our ORB1001Oxygen Analyser.

Lötstar 60

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 10 A
Max. gas production: 60 litre/h
Max. nozzle size: 0.7 mm
Dimensions: W x H x D (mm): 390 x 290 x 210
Weight: 12 kg

Lötstar 80

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 10 A
Max. gas production: 80 litre/h
Max. nozzle size: 0.9 mm
Dimensions: W x H x D (mm): 390 x 290 x 210
Weight: 12 kg

Lötstar 141

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 10 A
Max. gas production: 140 litre/h
Max. nozzle size: 1.1mm
Dimensions: W x H x D (mm): 395 x 445 x 275
Weight: 25 kg

Lötstar 171

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 16 A
Max. gas production: 180 litre/h
Max. nozzle size: 1.2 mm
Dimensions: W x H x D (mm): 430 x 515 x 350
Weight: 42 kg

Lötstar 241

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 16 A
Max. gas production: 240 litre/h
Max. nozzle size: 1.5 mm
Dimensions: W x H x D (mm): 515 x 515 x 375
Weight: 48 kg

Lötstar 301

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 1 x 16 A
Max. gas production: 300 litre/h
Max. nozzle size: 1.8 mm
Dimensions: W x H x D (mm): 515 x 515 x 375
Weight: 49 kg

PlasmaBOX

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 16 A time-lag
Pilot current: 3 - 15 A
Max. welding current: 250 A
Duty cycle: 100%
No-load voltage: 95 V
Dimensions W x H x D (mm) 305 x 260 x 400
Weight: 12 kg

PlasmaJET 50

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 16 A time-lag fuse
Pilot current: 3 - 10 A
Welding current: 0.5 - 50 A
Duty cycle: 50 A / 100%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 80 kg

PlasmaJET 100

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 16 A time-lag
Pilot current: 3 - 10 A
Welding current: 0.5 - 100 A
Duty cycle: 100 A / 100%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 85 kg

PlasmaJET 150

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 25 A time-lag
Pilot current: 3 - 15 A
Welding current: 3 - 150 A
Duty cycle: 150 A / 50%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 85 kg

PlasmaJET 250

Mains voltage: 3 x 400 V
Mains frequency: 50/60 Hz
Mains fuse: 25 A time-lag
Pilot current: 3 - 15 A
Welding current: 4 - 150 A
Duty cycle: 250 A / 60%
200 A / 100%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 85 kg

PlasmaJET 100-SPS

Mains voltage: 1x 230 V
Mains frequency: 50/60 Hz
Mains fuse: 16 A time-lag
Pilot current: 3 - 10 A
Welding current: 0.5 - 100 A
Duty cycle: 100 A / 100%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 85 kg

PlasmaJET 250-SPS

Mains voltage: 3x 400 V
Mains frequency: 50/60 Hz
Mains fuse: 16 A time-lag
Pilot current: 3 - 15 A
Welding current: 4 - 250 A
Duty cycle: 250 A / 60%
200 A / 100%
No-load voltage: 95 V
Dimensions W x H x D (mm): 455 x 980 x 620
Weight: 90 kg

KEMPER RANGE BROCHURE
2008/09

FUME CONTROL SYSTEMS

KEMPER EXHAUST SET
to atmosphere

The KEMPER exhaust set consists of a 2 m, 3 m or 4 m long evacuation arm, a fan with wall bracket and a motor protection switch. For use wherever it is not absolutely necessary to filter the exhaust air.

KEMPER ASPIRATOR 2000
2000 M3/h

The mobile exhaust fan 2000 has a variety of multiple uses. It can either be used for the extraction of welding fumes, dust, car exhaust gases or for the transport of packaging.

KEMPER ASPIRATOR 3000
3000 M3/h

The mobile exhaust fan 3000 is perfect for moving large amounts of air, dusts, welding fumes or the like.
The housing consists of spark proof aluminium casting and the impeller wheel is made of steel.

KEMPER VEHICLEEXHAUST EXTRACTION

Single systems The approved solution for vehicle exhaust extraction at garages and petrol stations. Installation is very easy and can be undertaken by the garage itself.

KEMPER HIGH VACUUM EXTRACTION

Kemper High Vacuum Extraction with four suction port, this extraction and filter unit offers a flexible way of extracting the contaminated air directly at the source.

KEMPER FILTER MASTER

The Filter-Master, a mobile mechanical filter, is designed and ideally suitable for use at various welding workplaces and conditions. Built of rigid a sheet metal construction and incorporating an anti corrosive powder coating finish.

KEMPER FILTER MASTER XL

The Filter-Master XL is the basic type of filter units with high efficient KemTex® ePTFE membrane filter cartridges.
A great advantage of KemTex® ePTFE membrane filter cartridges - in addition to its high separation efficiency - is the possibility of cleaning them.

KEMPER MOBILE MECHANICAL FILTER

This mobile welding smoke filter with two exhaust arms offers many advantages for use at changing welding workstations.
The flexible exhaust arms are swivelling by 360° and guarantee easy handling. The flexible exhaust arm can be supplied in lengths of 2 m, 3 m and 4 m with a diameter of 150 mm.

KEMPER MOBILE ELECTROSTATIC FILTER

The KEMPER electrostatic filter unit is suitable for use at changing workplaces.
Bigger particles are captured in a prefilter. The main filter works according to a twostep-system of ionisation and purification.

KEMPER MOBILE CARTRIDGE FILTER

Mobile cartridge filter unit with one or two exhaust arms are suitable for use at changing workplaces. The unit can either be equipped with two flexible exhaust arms or rigid metal tube arms, both rotatable by 360°.

KEMPER STATIONARY SMOKE FILTER

For the use at changing working positions or at two workstations stationary welding smoke filters with two exhaust arms are a cost-saving alternative to two separate units and are very suitable for flexible use in workshops, training workstations or in the industry.

KEMPER STATIONARY ELECTROSTATIC FILTER

For the use at changing working positions or at one or two workstations stationary electrostatic welding smoke filters with two exhaust arms are a cost-saving alternative to two separate units and are very suitable for flexible use in workshops, training workstations or in the industry.

KEMPER STATIONARY CARTRIDGE FILTER

For the use at changing working positions or at two workstations stationary cartridge filter units with one or two exhaust arms are a cost-saving alternative to two separate units and are very suitable for flexible use in workshops, training workstations or in the industry.

KEMPER FILTER CELL

The Kemper Filter Cell is a highly compact, stationary filter unit for use on evacuation hoods, evacuation tables and production systems.

KEMPER FILTER CELL XL

The KEMPER Filter-Cell XL is a compact, stationary filter unit with self-cleaning filter for use on extraction hoods, evacuation tables and production systems.

KEMPER MODULAR EXHAUST HOOD

The new modular extraction hood from KEMPER can be adapted to fit any individual requirement. It is available in different sizes as standard.

KEMPER ROBOCAB

The KEMPER robocab is a robot booth with integrated extraction. Its modular design allows the size of the booth to be adapted to the size of the welding robot. The robocab is suitable for the robotic welding of small to medium sized components.

KEMPER SOLDERING WORKSTATIONS

The KEMPER Extraction System for Soldering Workstations in the Electronics Industry

KEMPER GRINDING TABLES

At welding workstations grinding has to be done very oftenl. Whether before or after the welding work - by using KEMPER grinding tables it is always clean and safe. The tables, which are available in different sizes, can be connected to a central extraction and consequently be integrated in the whole extraction concept.

KEMPER WELDING TABLES

Kemper Welding Tables have especially been developed for the handling of smaller metal workpieces. The ergonomical adapted stable sheet steel construction and the robust material support enable a comfortable and safe functioning. A dust collecting drawer allows a safe cleaning of the table. The welding tables, which are available in different sizes, can be connected to fans or to a central extraction and filter system. Welding table Stable welded steel table with multi layerd paint, grating, dust collection drawer.

KEMPER FILTER TABLES

KEMPER Filter-Table welding table with integrated fan and filter.
This heavy duty down-draft welding table is molded from rigid, powder coated sheet metal.
The unit features a 2-stage filtering and is particularly suitable for fumes and dusts produced during the welding and cutting process:
• Sparks are captured by an aluminum pre-filter mesh to prevent the unit from catching fire

HAND PLASMA TABLES

Hand Plasma Tables have mainly been developed for the use in training workshops. The workpiece clamping unit can be operated comfortably, so that both hands keep free. The workpiece clamping unit is made out of 10 mm steel and is suitable to take hand plasma unit to cut workpieces for the welding preparation. The table will be connected to a central extraction and filter unit or a fan so that generated dusts are not able to pollute the working environment.

KEMPER AUTODARK ELECTRONIC WELDING HELMETS

KEMPER autodark® Electronic Welding Helmets.

A flexible helmet with stepless adjustment of the darkening shade that is controlled by a microcontroller.
Solar powered welding protection helmet – no battery change required.

KEMPER WELDING CURTAINS S9

Welding curtain S9, dark green, matt, EN 1598
The curtains have reinforced edges with strengthened eyelets spaced 21 cm apart on the top edge.
To connect the curtains there are additional fasteners located on the outer edges.
The material has a thickness of 0.4 mm.
The curtains can be suspended either with metal hooks on a pipe or with sliding hooks in a C-profile.
A horizontal movement of the curtains is possible for both alternatives.

KEMPER WELDING STRIP CURTAIN S9

Welding strip curtain S9, dark green, matt, EN 1598

KEMPER WELDING PROTECTION STRIP S9

Welding protection strip S9, dark green, matt, EN 1598

KEMPER MOBILE WELDING PROTECTION SCREEN

Mobile protective screen with curtain.
Stable construction out of box section 60 x 30 mm with blue epoxy-powder coating. The curtain is attached to the construction by means of metal hooks. Available in 1-Panel or 3-Panel Construction.

KEMPER RIGID WELDING PROTECTION SCREENS

Rigid Screens

Rigid screens for use in protection cabins are available in Red or Green

KEMPER WELDING BLANKETS

Welders Blanket protects from welding spatters, flying sparks, grinding sparks. Cloth made out of E-glass yarn with 9 µm filament diameter, double-sided with high-temperature coating, asbestos-free. Heat resistant up to 1.100 °C / permanently.
Other temperature and types available.

KEMPER SYSTEM 8000

KEMPER system 8000
KEMPER KemTex® ePTFE membrane filters

KEMPER SYSTEM 9000

KEMPER system 9000
KEMPER KemTex® ePTFE membrane filters

KEMPER BOOTH SYSTEM
for Schools

KEMPER soundproofing and partition wall systems are also available for schools and training workshops.

The Kemper Booths consist of perforated plates
that are coated with a UV inhibitor. The soundproofing material used is a biodegradable mineral wool with a carcinogenicity index of 40 (Ki 40) rendering it safe (see Technical Rules for Hazardous Substances (TRGS) 905), and non-flammable according to DIN 4102....